Synthesis and characterization of three-dimensional graphene oxide-chitosan/ glutaraldehyde nanocomposites: Towards adsorption of crocin from saffron

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By Hamid Rajabi a, Seid Mahdi Jafari a b
a
Department of Food Materials and Process Design Engineering, Gorgan University of Agricultural Sciences and Natural Resources, Gorgan, Iran
b
Halal Research Center of IRI, Iran Food and Drug Administration, Ministry of Health and Medical Education, Tehran, Iran

Received 26 June 2024, Revised 14 October 2024, Accepted 16 October 2024, Available online 18 October 2024, Version of Record 21 October 2024.

Abstract

Despite the unique properties of graphene oxide (GO) as a green adsorbent, its low structural stability presents a drawback. This study aimed to modify the properties of GO through its functionalization with chitosan (CH), cross-linked with glutaraldehyde (GLU), and synthesized via the freeze-drying method (GO-CH/GLU). Microscopic analysis illustrated that covering the GO sheets with CH and nanoparticles (NPs) resulted in a 15.8 % increase in d-spacing and a 600 % increase in sheet thickness. The GO-CH/GLU composite was utilized for the separation/purification of crocin from saffron extract under varying pH (5–9), temperature (298–318 K), stirring rate (100–300 rpm), and crocin concentration (25–200 mg/mL). The Freundlich isotherm and pseudo-second-order kinetic models provided a good fit for crocin adsorption. Thermodynamic analysis revealed that the process was endothermic, spontaneous, and physical. Optimal adsorption conditions in batch mode were pH 7, a stirring rate of 300 rpm, a temperature of 318 K, and a crocin concentration of 100 mg/mL. These conditions were applied in a continuous system, resulting in a crocin separation efficiency of 94.17 % at 180 mL/h. Additionally, HPLC data indicated that the purity of separated crocin exceeded 90 %. So, the GO-CH/GLU composite is a promising and economical adsorbent for the food industry.


Graphical abstract


Introduction

As society’s awareness increases about the drawbacks of synthetic compounds, the need for natural bioactive compounds has dramatically increased. Saffron, renowned as the most expensive spice in the world, has piqued interest owing to its distinctive attributes as both a culinary and medicinal herb [1,2]. The primary bioactive component of saffron, responsible for its hue and pharmaceutical properties, is a water-soluble carotenoid called ‘crocin’. Numerous endeavors have been undertaken to purify this invaluable compound using both conventional [3] and contemporary techniques [4,5]. However, none of these methods have been successfully commercialized, leaving a clear need for a comprehensive approach.
Nanomaterials (NMS) have an exceptionally high surface-to-volume ratio due to their small size, allowing for more efficient interactions with solutes. Furthermore, the quantum size effects at the nanoscale enhance reactivity, making NMS effective adsorbents [6,7]. Graphene, graphene oxide (GO), and reduced GO are carbon NMS that have garnered popularity due to their favorable and modifiable properties, which adequately fulfill the techno-functional prerequisites of diverse industries [8,9]. Their attributes, such as cost-effectiveness, facile synthesis from inexpensive and accessible raw materials, amenability to structural modification, and expansive surface area, necessitate their development in various fields [10,11]. Specifically, GO possesses an array of functional groups, rendering it an apt candidate for separation processes as its surface can be tailored through functionalization [12,13]. Several researchers have employed these carbon NMS to remove the contaminants such as chromium(VI) [14], methylene blue [15,16], and bisphenol A [17], demonstrating their profound adsorption capacity (ADSC) in separation processes.
Biopolymers are among the compounds used to modify the surface of GO [18,19]. Chitosan (CH) is a biopolymer that possesses distinct types of functional groups, including C2H5NO (or CH3CONH2) and different types of OH groups [20,21]. These functional groups facilitate a multitude of modifications, yielding polymers with novel traits and behaviors [22]. The integration of CH into GO sheets furnishes a framework replete with an array of functional groups, rendering it a formidable, high-capacity adsorbent. A nanocomposite, based on biopolymers, possesses internal pore channels that offer an augmented specific surface area for enhanced adsorption of various compounds, thanks to the plentiful active binding sites available [23,24]. The superior ADSC of these nanocomposites, which makes them highly effective in separating numerous compounds from aqueous environments, can be attributed to their surface chemistry and the existence of a diverse array of functional groups [25,26], including amino, carboxyl, hydroxyl, and epoxy groups. However, the efficacy and mechanical robustness of the resulting nanostructures remain suboptimal.
Glutaraldehyde (GLU), a cross-linking agent, possesses an aldehyde group (-CHO) capable of reacting with various functional groups, which increases the likelihood of successful composite preparation and enhances the mechanical strength of nanocomposites [27]. As such, GLU presents itself as a promising alternative for cross-linking CH and NMs to augment the mechanical fortitude and ADSC of composites for pollutants [28,29]. The conformation of nanocomposites is a salient factor that considerably influences their efficacy in separation processes. While 2D nanocomposites necessitate removal via precipitation through an extended ultrahigh centrifugation procedure, three-dimensional (3D) conformations can be readily separated from the medium through the application of elementary centrifugation [30]. Notably, Rajabi et al. [4] explored GO nanostructures embedded with nanocomplexes of CH and gum Arabic biopolymers to separate crocin from saffron extract (SExt) in batch mode. They introduced a novel adsorbent class for bioactive compounds. However, no documented studies have investigated bio-functionalized nanocomposites (GO-CH/GLU) for isolating crocin from SExt, both in batch and continuous modes.
Given the significant disparities in adsorption conditions between batch and continuous modes and the necessity of this data for process scale-up, the previous study did not investigate these aspects, creating a notable research gap. In this study, GO was synthesized and modified with varying CH concentrations and a fixed GLU quantity, creating a 3D configuration designated as ‘GO-CH/GLU.’ This study aims to bridge this gap by assessing the effectiveness of this novel nanocomposite in crocin isolation, both in batch and continuous systems. The bio-nanocomposites were characterized in terms of morphological-topological properties, crystalline structure, functional groups, surface area, and pore attributes, employing an assortment of techniques. The purity of extracted crocin was evaluated by HPLC at the final stage.
 


Section snippets

Materials and methods

CH (Mw = 50–190 kDa) and the chemicals used for GO synthesis (graphite powder, hydrogen peroxide, phosphoric acid, sulfuric acid, and potassium permanganate) were obtained from Sigma-Aldrich (USA). The GLU was acquired from Merck (Germany). All remaining reagents used were of analytical grade.

Chemical interactions

Fig. 2A compares the FTIR spectra of CH, GO, GO-CH, and GO-CH/GLU samples. The CH spectra exhibited the presence of several functional groups, including –OH and –NH2 (3439 cm−1), aliphatic Csingle bondH (2939 and 2895 cm−1), carbonyl (1641 cm−1), −CH2OH group of C6 (1081 cm−1), and − CHROH groups of C3 (1140 cm−1) [33]. As shown in Fig. 2A, the FTIR spectra of GO also displayed several functional groups, including Osingle bondH, Cdouble bondO, Cdouble bondC, and Csingle bondO groups, corresponding to the peaks at 3415, 1718, 1628, 1230, and 1054 cm

Conclusion

This study demonstrated the potential of a GO-based nanocomposite for use in the field of food science through the successful concurrent separation and purification of crocin from SExt. The amalgamation of GH and GLU culminated in the formation of NPs, which were embedded on the surface of GO sheets, exhibiting enhanced technological properties as corroborated by instrumental analyses, including FTIR, XRD, FESEM, TEM, AFM, and BET analysis. The engineered nanocomposite separated >88 % of crocin

CRediT authorship contribution statement

Hamid Rajabi: Writing – original draft, Methodology, Investigation, Data curation. Seid Mahdi Jafari: Writing – review & editing, Visualization, Validation, Supervision, Project administration, Formal analysis, Conceptualization.

Declaration of competing interest

All authors declare that there is no conflict of interest.


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